How to increase your coating material yield in sputtering

Investigation of Titanium target pieces for PVD sputtering


Ti target for PVD sputtering / increase coating material yield
Ti target for PVD sputtering


After using Titanium Grade 2 we faced different erosion profiles and obvious the material seems to have also different grain size
  • Preparation: US cleaning in 2-Propanol, Cross section through the sputter groove

  • Method: Scanning Electron Microscope LEO 1530 VP| Light Optical Microscope Olympus BX51, digital imaging Keyence VHX 700

The sputter profile after end of use had big visible differences


pvd sputtering/ increase coating material yield

Fig. 1 The 3 target pieces, obviously coarse grained on the left side, medium sized and fine grained right hand side


pvd sputtering / increase coating material yield / 3 target pieces

Fig. 2 The 3 target pieces cut for examinations – higher magnified the striking difference of grain size



Scanning Electron Microscopy – Comparison


pvd sputtering/ increase coating material yield / surface fine graines

Fig. 3 Sputtered surface fine graines


pvd sputtering/ increase coating material yield / surface medium grain sizees

Fig 4 Sputtered surface medium grain size


pvd sputtering/ increase coating material yield / surface coarse graines

Fig. 5 Sputtered surface coarse graines


Conclusions


The fine grained sample shows a quite unusual small grain size of 33 µm. Additionally the macro-structure reveals a residue cold working texture parallel to the flat target plane. The medium size grain sample exhibits a quite uniform grain distribution of about 121 µm. Residue cold working patterns disappeared.


The coarse grain size sample shows the big grains, locally more than 1 mm in diameter

a few millimeters beneath the sputter surface. Towards the cooled back side (bottom) of the target, the grain size ranges comparable with the medium grain size sample.


These findings can be explained as follows:

The as received condition of the target material shows a very fine grain size and still cold working texture patterns.

Presumably the target material was not enough heat treated after the last milling step.

Depending on the local temperature distribution in the sputter chamber, the targets were “heat treated”, leading to a recrystallization.


Weight comparison of the eroded targets showed that the fine grain size materials usage yield was in average 6, 4 % higher than the coarse grain size.

How to increase your coating material yield in sputtering | LinkedIn